Tubular stranding Machine

The Tubular Stranding machine consists of bearing stands made of welded steel for the tube bearings. Up to reel size of 630mm .The stranding rotor is built up from welded tubes with wire guidings outside the tube. The reels are held in cradles, which are positioned inside the tube. A light beam along the complete length of the machine monitors, if the pneumatically (optional)operated reel-pintles are securely closed and the cradles are in safe condition. The machine is equipped with wire break detectors for each segment, pneumatic disk-breaks and individual drives for the Stranding Rotor, the Capstan and the Take-Up. The operator's desk gives full control over parameters like Rotor-speed, lay-length and production length.

Usage:

It is used For the production of: Copper, Aluminum, Aluminum Alloy Strand, Overhead Strands

Main features:

• Machine placed on a Rigide steel frame with rotor support, fixed on the floor for an easy installation
• Tube rotating on encircling bearings or rollers
• Machine able to work in torsion or total back twist with the possibility of partial back twist
• Wire back tension kept constant from full to empty spool payoff
• Wire/strand break detector for each payoff unit(optional)
• Spool loading/unloading by crane
• Pneumatic pintles equipped with safety locking system
• Independent driving motors for tube, capstans and takeup units
• A.C. motors with flux vector control inverter

Technical Characteristics of Tubular Stranding Machine:

Model Bobbin Capacity (kg) for steel wire No. of bobbins Range wires to be stranded Speed rotor (rpm) Power of Drive Motor (kw) Haul off capstan circumference (mm) Pay off bobbin/reel flange dia (mm) Take up bobbin/ reel flange dia (mm)
ZTS-630x 6B 430 6 1.6-5.0 400 30 4000 (dual) 630 1600
ZTS-630x 12B 430 12 1.6-5.0 300 55 4000 (dual) 1600 1600
ZTS-630x 18B 430 18 1.6-5.0 250 75 4000 (dual) 1600 2240
                 
ZTS-500x 6B 215 6 1.5-4.5 700/400 22.5/30 3250 (dual) 500 1600
ZTS-500x 12B 215 12 1.5-4.5 400/300 45 3250 (dual) 1600 1600
ZTS-500x 18B 215 18 1.5-4.5 400/270 55 3250 (dual) 1600 1600
                 
ZTS-450x 6B 156 6 1.4-4.0 700/500 22 3000 (dual) 450 1250
ZTS-450x 12B 156 12 1.4-4.0 500/330 37.5 3000 (dual) 1250 1250
ZTS-450x 18B 156 18 1.4-4.0 450/300 45 3000 (dual) 1250 1250
                 
ZTS-400x 6B 110 6 1.0-3.0 700/500 15 3000 (dual) 400 1250
ZTS-400x 12B 110 12 1.0-3.0 650/400 22.5 3000 (dual) 1250 1250
ZTS-400x 18B 110 18 1.0-3.0 600/350 37.5 3000 (dual) 1250 1250
ZTS-400x 24B 110 24 1.0-3.0 500/300 55 3000 (dual) 1250 1250
                 
ZTS-315x 6B 53 6 0.8-2.1 900 11.5 2000 (single) 315 710
ZTS-315x 12B 53 12 0.8-2.1 750 18.5 2000 (single) 710 710
ZTS-315x 18B 53 18 0.8-2.1 700 22.5 2000 (dual) 710 1000
ZTS-315x 24B 53 24 0.8-2.1 600 30 2000 (dual) 800 1120
                 
ZTS-200x 6B 14 6 0.4-1.3 1400 7.5 1500 (single) 200 630
ZTS-200x 12B 14 12 0.4-1.3 1200 11.5 1500 (single) 630 630
ZTS-200x 18B 14 18 0.4-1.3 1000 18.5 1500 (dual) 630 710
ZTS-200x 24B 14 24 0.4-1.3 900 30 1500 (dual) 710 800